Automatic PTFE Hydraulic Press Moulding Machine PTFE Sheets
Characteristics of PTFE Molding Machine
Molding Machines are divided into manual, semi-automatic and fully automatic molding machines. Through continuous improvement of the molding press technology, the equipment is more intelligent, more stable, and more efficient.
The intelligent automatic type is controlled by PLC system, to set the pressure, range, speed, quantity, and dwell time, and the operation is simple.
With diverse design, the equipment can meet the different needs of users, and be customized for customers.
The equipment runs stably for a long time, with lower noise. And reduces costs by saving power and energy during pressure maintenance.
Equipment and molds are made by special technology, corrosion resistance, durable and with long service life.
The equipment design is simple and takes up little space.
Molding products have superior performance in terms of density and tensile strength with no flash, no burrs.
Fully automatic moulding machine, automatic powder suction,alarm when powder out ,and counting.
Fast molding speed with no powder flying out, save raw material.
Molding is divided into pressing methods from top to bottom, bottom to top and simultaneous double-sided pressing.
Molding process can directly mold the customer’s desired shape, saving manufacturing procedure, material and process cycle.
Granulating material, self-flowing powder, non-self-flowing powder can be used in molding machine.
The molding machine is equipped with automatic push-out function (as shown in the picture).
Equipment Operating Environment Requirements
The ground of the site is required to be level, and the site load is not less than the design requirements.
The operating platform needs clean space to reduce dust ingress. It is best to have ventilation ducts in the workshop to facilitate ventilation.
Industrial power standard 380V 50Hz 3P, voltage can be customized according to user needs.
The factory is equipped with power distribution cabinets, compressed air and other supporting equipment.
The room temperature of the plant should be no more than 28 °C.
Advantages:
- Increased efficiency: These machines can operate continuously, leading to higher production rates and reduced processing times.
- Consistent quality: Automation ensures that each product is produced with the same precision and accuracy, reducing defects and improving overall quality.
- Cost-effectiveness: While the initial investment may be high, the long-term cost savings in terms of labor and materials make automatic moulding press machines a cost-effective solution.
- Safety: Automation reduces the need for manual labor, minimizing the risk of injuries and accidents in the workplace.
- Flexibility: These machines can be programmed to handle different types of molds and materials, providing flexibility in production processes.
Application scenarios:
- Automotive industry: Automatic moulding press machines are commonly used in the automotive industry for the mass production of components such as dashboards, bumpers, and interior trims.
- Aerospace industry: These machines are utilized in the aerospace industry for the manufacturing of aircraft components, such as interior panels and structural parts.
- Electronics industry: Automatic moulding press machines are employed in the electronics industry for producing components like circuit boards, connectors, and casings.
- Medical industry: These machines are used in the medical industry for the production of medical devices, prosthetics, and equipment components.
- Consumer goods industry: Automatic moulding press machines are also found in the consumer goods industry for manufacturing products such as toys, household items, and electronic gadgets.
Overall, automatic moulding press machines offer enhanced efficiency, quality, and safety in various industries, making them a valuable asset for manufacturers.
3. Equipment Parameter
| Machine Type |
SUKO-3T-01 |
SUKO-20T-05 |
SUKO-60T-05 |
HGB-70 |
PBM-180 |
SAP-200 |
Customerize |
| Pressure(T) |
3T |
20T-45T |
60T-95T |
10T |
60 T |
80T |
10-5000T |
| Power(KW) |
1.5 |
4 |
5.5 |
2.7 |
5.2 |
7.2 |
— |
| OD Range Φ |
10-35 |
35-100 |
60-180 |
10-50 |
110 |
250 |
1-2500 |
| Thk Range(mm) |
≤12 |
≤12 |
≤15 |
‘2-6 |
≤110 |
≤10 |
3-100 |
| Output |
540 |
240-300 |
240-300 |
750-1500 |
300-1500 |
300-600 |
— |
| Weight(KG) |
500 |
1300 |
2100 |
1100 |
1050 |
1500 |
— |
| Area(m2) |
1.5 |
1.8 |
2.3 |
1.6 |
1.2 |
1.2 |
— |
4. Equipment And mold Maintenance
Regularly check the height, cleanliness and temperature of the hydraulic oil.
It is recommended to replace the hydraulic oil every six months.
Replaced worn seals timely.
The mold should be cleaned and maintained in time, and the surface should be coated with a thin layer of protective oil.
5. After Sales Service
From the date of receiving the machine, the warranty period of all machine accessories is one year. We provide free maintenance guidance service during the warranty period.
If there is any problem with the accessories outside the warranty period, please contact us in time to explain the problem, and we will provide follow-up resolution within 24 hours.
If we have a local distributor, we can contact the local distributor for cooperation.
All questions about the equipment can be consulted to us by mail, video, telephone, etc.
6. Related Optional Equipment
| Name |
Brief Description |
| Loosening Machine |
To loosen the agglomerated raw materials or powder with excessive humidity. |
| Powder Mixer / Powder & Auxiliary Mixer |
To mix powder with liquid lubricant. |
| Oven / Sintering furnace |
To heat the semi-finished products. |
| Recycled material crushing production line |
Dicer, washing machine, crusher |
Please contact us for other PTFE equipment.
